Freezing Freshness, Flavor Requires Focus

Frozen foods companies who pride themselves on high quality or authenticity depend on sharpened processes and emerging technology to keep their products at the right temperature through the supply chain.
Oct. 24, 2025
3 min read

Key Takeaways

  • Precise temperature control throughout the supply chain is essential for maintaining food safety and quality in frozen foods.
  • Rising energy costs make efficient refrigeration systems more critical and cost-effective for frozen food companies.
  • Emerging technologies like AI and machine learning are poised to further optimize freezing, logistics, and quality assurance processes.

For refrigerated and frozen foods companies, maintaining control of the temperature of their products throughout the supply chain, from processing through to the retail or foodservice customer’s location, remains one of the biggest challenges faced.

With increasing energy costs, poorly designed or inefficient systems can make the process of keeping product temperatures down an expensive one. Furthermore, staying within the required temperature specifications is critically important to maintain quality and food safety, says Kiernan Laughlin, general manager of Deep Indian Kitchen, which manufactures frozen Indian foods.

“Freezing equipment, temperature-controlled trucks and warehouses all come with costs that are much more significant than they are for ambient-temperature products,” he notes. “And at Deep Indian Kitchen, we understand that those costs are already baked into our business model.”

Laughlin applauds the company’s logistics partners for their efforts to optimize the efficiency of the supply chain for Deep Indian Kitchen’s products. Laughlin says, although it’s not a new innovation, IQF (individually quick-frozen) technology opens up a world of possibilities for product types and the quality of those products.

Deep Indian Kitchen prioritizes authentic Indian flavors and foods, and the technology allows them to flash-freeze the products at the peak of flavor and quality. Laughlin relays that innovative technology certainly helps, but the foundational piece to success is setting up standard operating procedures (SOPs) and ensuring that they are followed (and that audits are done to ensure execution).

“We have on-site QA teams that test every batch of product to make sure it's within spec, so if something goes out of spec, it’ll show up in some of the batch testing they do,” he explains. “Having those stringent SOPs allows you to catch any issues before it ever gets to the consumer.”

For Deep Indian Kitchen (whose parent company is India’s Deep Foods), getting the temperature of the product down quickly — and keeping it there throughout the supply chain — is particularly necessary given the company’s hard work to create authenticity in its product recipes and the production of those items.

“It’s less about the technology of freezing per se, and more about the quality of ingredients and the types of foods being made with more complex processing prior to that freezing,” Laughlin says. “Our U.S. plants are more automated, and in our India plants, it's more manual labor, both of which really enable us to replicate the way Indian food is made at home or in a nice Indian restaurant.”

As the industry advances, Laughlin expects more emerging technology (such as artificial intelligence and machine learning) to make its way into operations overall, freezing and refrigeration included.

“There’s more room for AI, and I think as an industry, we’ve only just scratched the surface,” he says. “There’s going to be more from a production perspective, and at Deep, we are focused on building an increasingly AI-driven tech stack — and I know many other brands are as well.”

About the Author

Andy Hanacek

Senior Editor

Andy Hanacek has covered meat, poultry, bakery and snack foods as a B2B editor for nearly 20 years, and has toured hundreds of processing plants and food companies, sharing stories of innovation and technological advancement throughout the food supply chain. In 2018, he won a Folio:Eddie Award for his unique "From the Editor's Desk" video blogs, and he has brought home additional awards from Folio and ASBPE over the years. In addition, Hanacek led the Meat Industry Hall of Fame for several years and was vice president of communications for We R Food Safety, a food safety software and consulting company.

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