Wayne-Sanderson Discusses Innovation, Flavors Driving Chicken Demand
In conjunction with our November cover story, in which we honor and feature Wayne-Sanderson Farms as our 2025 Processor of the Year, I had the opportunity to visit the company’s Decatur, Ala., prepared foods processing complex and its Customer Innovation Center there.
While visiting, I sat down with Matt Masters, director of R&D, and Beau Batchelor, corporate research chef – product development, to talk about the formulation and consumer trends driving the chicken industry today. The two shared their insights on flavors, dayparts and cuts of chicken that consumers continue to seek, as well as some of the larger macro factors driving demand.
Transcript
Andy Hanacek: Matt, Beau — thanks so much, and congratulations once again on the Processor of the Year honor for Wayne-Sanderson Farms.
Let’s dive right in.
Flavor Trends: Regional Twists and Bold Spinoffs
Hanacek: To start from a wide view — what flavor trends are driving the chicken space right now? Are there any standout profiles you’ve seen performing especially well?
Matt Masters: We’re seeing a lot of regional-type flavors coming through. The traditional ones — buffalo, BBQ — are still really popular, but we’re getting more requests for regional and ethnic-type flavors. There’s been a strong Hispanic focus lately, and even some Caribbean-type profiles starting to pop up.
But I’d say the biggest thing right now is “the spin-off of a traditional.” How do you take buffalo or BBQ and give it a twist? Maybe it’s an Alabama white sauce, a Mississippi comeback sauce, or a Carolina-style version. That regional focus is really hot right now.
Beau Batchelor: Exactly. And if you zoom out a bit, what we’ve seen over the last year or two is that people have gotten more adventurous again.
For a while, everyone went back to basics — “put chicken in a box” and get it out the door — because that’s what customers wanted. But now, it’s not just about survival; it’s about finding your niche again. Like Matt said, it’s about those touch points — buffalo, BBQ, regional — and playing with them. We’ve seen Gochujang Buffalo, Sweet Buffalo … all kinds of new twists. There’s more freedom and permission to experiment, which has been really fun.
Masters: Yeah, and speaking of that — one new concept we’ve delivered recently was a golden sriracha. That’s been really interesting. Our customers are challenging us: “What’s next?” So we’re trying to stay ahead and see what could be offered in the future.
Batchelor: What’s great about chicken is that it’s a great canvas. Those flavor profiles are ideal for sauces and glazes. We’re developing products that let us play in those areas while still giving customers core offerings they can make their own. That flexibility — offering innovation alongside the fundamentals — has been a lot of fun.
Consumer Openness and Generational Shifts
Hanacek: Are consumers more open to trying new things today than they were before?
Batchelor: My kids will try about anything these days — it’s wild.
Masters: Yeah, it’s really being driven by the younger generations, especially Gen Z. They’re not afraid to try anything.
Batchelor: Exactly. And since we’re primarily a B2B company, when our customers come to us asking for these types of products, it’s because their consumers are asking for them.
White Meat vs. Dark Meat: Find a Perfect Pairing
Hanacek: Chicken’s a great carrier of flavor. But within chicken — white meat, dark meat — do most flavors work across both, or are some better suited for one?
Batchelor: Great question. We’d love to see more dark meat opportunities, especially around some of these regional and ethnic flavor trends. We’re working on quite a bit there.
Masters: Right. When you talk about traditional Hispanic or Caribbean flavors, it’s worth remembering what cuts were originally used in those cuisines — and outside the U.S., it’s mostly dark meat.
Batchelor: That’s true. In the U.S., we often default to wings, which kind of bridge the gap. They give you juiciness, more flavor impact, great hold — and still serve as a perfect carrier for sauce.
Masters: Yeah, absolutely.
Health, Wellness … and Indulgence
Hanacek: How much is health and wellness driving what you’re seeing right now?
Masters: It’s starting to be a topic of discussion. You hear talk about new directives and consumer awareness, but at our level, we haven’t seen a lot of formal initiatives yet — more conversations than actions so far.
Batchelor: If anything, we’re probably seeing a little more indulgence these days.
Masters: Yeah — MSG isn’t such a four-letter word anymore.
Hanacek: Fair point. But chicken’s always marketed as a healthy option — so you’re starting from a better base, right? That probably lets you be a little indulgent and still meet consumer expectations.
Masters: Exactly. In retail, for example, air-fryer products are perceived as healthier than straight fried chicken. You’re still getting indulgence, but the consumer feels better about it. It’s all about that balance — indulgence with a health-forward perception.
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The Next Frontier: Formats and Functionality
Hanacek: Okay, last question — unless we find another tangent to run with. Chicken’s been cut and formed every which way. Where does the next wave of innovation lie?
Masters: Right now, the focus is on handheld formats — foods that are easy to eat on the go. I feel like we’ve exited the “chicken sandwich wars” and are seeing more movement toward appetizer and snacking platforms. And like we mentioned earlier, dark meat could be part of that next phase, offering something new. Ultimately, it all comes down to the end consumer’s perception.
Batchelor: Handheld is great because they’re customizable — one piece, ten pieces, whatever you want. That value proposition really connects with consumers who want personalization and convenience.
Hanacek: And that’s also where the dips and sauces come in, right? That’s where all the flavor lives.
Masters: Absolutely. Look at popcorn chicken — it’s a handheld option, but also an ingredient for builds. You’re seeing that more now in QSRs: using popcorn chicken in loaded builds or LTOs. It lets them take an existing menu item, tweak a sauce or topping, and create something new.
Hanacek: So customers are still looking for versatile products they can apply across multiple menu items.
Masters: Yes. That’s where sauces and topicals come in. A lot of QSRs now launch LTOs that change just the sauce or the bun, while keeping the same core chicken that’s been successful for years.
Closing
Hanacek: Thanks for listening to this episode of Food Processing’s Food for Thought podcast, produced by Endeavor Business Media, a division of EndeavorB2B. Be sure to subscribe or follow us in your favorite podcast app so new episodes are delivered straight to you.
For more insights on food and beverage processing, visit foodprocessing.com.
Thanks again for listening — and have a great day.
About the Author
Andy Hanacek
Senior Editor
Andy Hanacek has covered meat, poultry, bakery and snack foods as a B2B editor for nearly 20 years, and has toured hundreds of processing plants and food companies, sharing stories of innovation and technological advancement throughout the food supply chain. In 2018, he won a Folio:Eddie Award for his unique "From the Editor's Desk" video blogs, and he has brought home additional awards from Folio and ASBPE over the years. In addition, Hanacek led the Meat Industry Hall of Fame for several years and was vice president of communications for We R Food Safety, a food safety software and consulting company.





